Rust Hole Repair Sheet Metal

Universal sheetmetal repair panels available at low prices.

Rust hole repair sheet metal.

Weld the most permanent repair to a hole in sheet metal is to weld the hole shut. Cut the sheet metal back until all of the rust around the hole s perimeter is no longer visible. The complexity of welding increases as the thickness of the material decreases. A rust hole compromises the structural integrity of the metal.

Easy to do and really strong. Check out how you can repair rusted sheetmetal by using patch panels as shown on this 1969 camaro. Repairing rust or a rust hole on metal without welding requires a material that bonds and is as strong as metal. This high zinc paint helps protect the backside of the sheet metal from rusting a very important step in the restoration process this is something most people forget and they end up with rust bubble just a few years down the road.

The welding process actually adds new steel to the thin steel and can result in a repaired spot that is stronger than the original metal. Keep sanding until you re able to see bare metal. Video of the day. Best deal on goodyear air hose check this out https amzn to 3b5cjvy how to fix a hole without welding no warping.

Another good idea when replacing any type of sheet metal is using weld through primer. A plasma cutter reciprocating saw or die grinder can also be used for this step. This setup removes the remaining rust and would allow us to cut the hole to an easily patchable size and shape. Rust on your classic muscle car is a nuisance.

Most orders shipped same day. The first step was to cut out the rust. To make the repair as effective as possible scrub away the paint up to 1 in 2 5 cm beyond the edges of the hole. All of the rust must go.

Welding in patch panels with a flux core welder without a gas envelope is an exercise in burn through and swearing so glue it was. Two part epoxies are designed for this purpose and when applied to a clean surface the final repair will be undetectable after painting. And maybe the epoxy would result in a more rustproof seam. Then go back toward the center of the hole scrubbing with heavy pressure to eliminate the rust.